TDK Announces Stray-Field ASIL C-Ready Hall-Effect Position Sensor Family for High-Speed E-Motor Applications

By Tiera Oliver

Assistant Managing Editor

Embedded Computing Design

April 18, 2023

News

TDK Announces Stray-Field ASIL C-Ready Hall-Effect Position Sensor Family for High-Speed E-Motor Applications

TDK Corporation announced the Micronas 2D Hall-effect position sensor family HAL 302x designed for stray-field robust motor position sensing and ISO 26262 compliant developments in automotive and industrial applications

The new sensor family initially consists of two members, HAL 3020 and HAL 3021, and features differential and single-ended sine and cosine analog outputs for standard angle calculation by an external microcontroller/ECU.

HAL 3020 is for cost-effective applications like electric pumps or electric valves where the sensor can be combined with TDK’s Micronas embedded motor controller portfolio for more precise and safe motor control.

HAL 3021 is ideal for safety-critical, high-speed sensing applications like electric power steering, e-motors (e-axle), electric brake booster and electromechanical braking (EMB).* Samples are available now, with the start of production planned for the first half of 2024.

HAL 302x sensors can measure a full 360° rotational angle by evaluating vertical magnetic-field components (BZ). While HAL 3020 uses an array of three horizontal Hall plates, HAL 3021 uses six. Both sensors are able to suppress external DC and AC magnetic stray fields (ISO 11452-8).

The HAL 3021 offers robustness against static and dynamic mechanical misalignments, such as off-axis displacement, airgap variation and tilt for  reliable and efficient field-oriented control of motors. To lower the load of the ECU, the sensor can compensate on-chip for the main sensor- and system-level non-idealities, like sine and cosine amplitude mismatch, offset errors, (absolute) 0-angle, and orthogonality errors.

HAL 302x is defined as Safety Element out of Context (SEooC) ASIL C ready according to ISO 26262, supporting system level integration up to ASIL D. The sensor integrates safety monitoring functions to increase diagnostic coverage and simplify the external safety supervision on the ECU side. It operates in the junction temperature range from –40 °C to +170 °C.

The sensor is available in the small eight-pin SOIC8 SMD package.

For more information, visit: https://www.micronas.tdk.com/en/products/direct-angle-sensors/hal-30xy

Tiera Oliver is the assistant managing editor at Embedded Computing Design. She is responsible for web content editing, product news, and story development. She also manages, edits, and develops content for ECD podcasts, including Embedded Insiders.

She utilizes her expertise in journalism and content management to oversee editorial content, coordinate with editors, and ensure high-quality output across web, print, and multimedia platforms. She manages diverse projects, assists in the production of digital magazines, and hosts company podcasts by conducting in-depth interviews with industry leaders to deliver engaging and insightful discussions.

Tiera attended Northern Arizona University, where she received her bachelor's in journalism and political science. She was also a news reporter for the student-led newspaper, The Lumberjack. 

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